Smart Coating AVI SC900 Series

The SC900 Series Online Coating AVI System is a high-performance automated visual inspection solution designed specifically for real-time monitoring and quality control of coated surfaces. With advanced imaging algorithms and precision optics, it detects defects with high speed and accuracy, significantly enhancing production efficiency and coating quality.

Inquiry

E-mail：business@sinomv.com.cn

WhatsApp：+85255762708

Detailed Description

Product features

Cameras :5MP color high-speed industrial camera, 12MP color high-speed industrial camera

Light source :UV+W light source /UV+RGBW light source

Motion mode :X/ Y-axis precision servo platform with bidirectional motion track automatic width adjustment

Features: Double-head and double-sided detection, panel assembly, and mixed panel detection

Automatic transmission track

Overall dimensions :W1100*L1500*H1600mm

Applicable substrate :50*50*500*500mm

Substrate height limit: 80mm on the upper side, 80mm on the lower side

Equipment weight :800Kg

Product technical parameters

Technical Parameter	Project	S350-DS23	S350-DD23
PCB specifications	Size	5050mm~500500mm
	Thickness	0.5mm~6mm
	Component Height	Top Surface:80mm,Bottom Surface:80mm
	Can bear the maximum weight of PCB	≤5kg
	Orbital payload	15kg
	Craft edge	3mm
	Substate transfer system	Automatic access board and automatic width adjustment system, compliant with SMEMA standards
	Conveyor height	900±20mm
	Transmission speed	0~500mm/sadjustable
	Conveyor transmission direction	One segment conveyor track; From left to right; Can switch freely from left to right, right to left, let to left, and right to right
Optical speci- fications	camera	Color array high-speed industrial camera
	quantity	1	2
	light source	LED light source
	3D detection module	3D line laser with a resolution accuracy of 0.0025mm(optional)
Testing related	Adhesive path Inspection	Less glue, more glue, residual glue, chip damage, chip contamination; Support UV, UF glue, etc
	Check the accuracy	±0.02mm
	Applicable adhesive viscosity	≤30,000 cP
	Capture Mode	On-the-fly imaging / fixed photography
	Other functions	Binding one-dimensional QR code recognition and detection data with images
	Mixed board testing	Automatic calling of mixed board production support program
	Programming method	Visual programming, customizable dispensing area, non adhesive area, detection area supports polygons,rectangles, circles,etc; Intelligent learning detection area
	Speed	0.5 sec/FOV
software system	operating system	Windows 10
	Function	Remote control,remote assistance,custom model training
	Communication method	Standard SMEMA interface
	MES system integration	Reserved MES interface
	data output	Automatically generate statistical analysis SPC
	Mark point recognition	Recognizable: reference points for shapes such as circles,crosses, squares, and through holes; Circular Mark point recognition range 0.5-2mm
		Alarm function for reading and setting different Mark points with different shapes;
	Featured Features	Automatic recognition of edges in the rubber road area
	Other functions	Equipped with detection mode and direct mode; Support UV, UF glue detection, glue path height and other information
Hardware specifications	industrial control PC	System: WIN10 64 bit CPU: 17 RAM: 16GB Storage: 256GB SSD+1TB mechanical hard drive
	monitor	19inch monitor
	Sports organization	High precision screw servo motor
	Conveyor width adjustment	The width can be automatically adjusted according to the system software,and the speed of entering and exiting the board can be adjusted by the software
Appearance/ Electrical	Chassis size and weightQuantity(LWH)	100014001600mm,(net weight):750KG	100014001650mm,(net weight):850KG
	Power Supply and Power	AC 220V 50HZ,(Rated Power)2KW
	Gas source	0.4~0.6Mpa
	work environment	temperature:10-45℃,humidity: 30~85%RH

Product Overview

The SC900 Series is developed for manufacturers seeking high-precision, non-contact, and fully automated inspection of coating surfaces in real-time. It supports a wide range of coating materials, such as metal, glass, film, PCB boards, and plastic substrates.

Examples of coating defects

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Product Features & Functions

Real-Time Coating Defect Detection

Identifies scratches, bubbles, dust particles, pinholes, and uneven coating in milliseconds.

Adaptive Lighting Control

Multi-angle LED lighting adapts to various coating types and surface reflectivity.

AI-Based Image Processing

Integrated deep learning models improve accuracy with continuous training.

High-Speed Data Capture & Analysis

Processes up to 800mm/s line speed with high frame-rate industrial cameras.

Automatic Sorting & Feedback System

Communicates with upstream PLC systems for real-time rejection and marking.

Multi-language User Interface

Supports intuitive UI in English, Chinese, and more, with customizable dashboard.

Remote Monitoring & Data Logging

Cloud-based data management and quality traceability features available.

The principle of coating thickness detection

Use a film thickness displacement sensor to measure the thickness of the three-proof adhesive.

The measured thickness value was fitted with the luminance value of the three-proof adhesive at the corresponding position under UV light to obtain the corresponding characteristic curve.

AVI measures the thickness of the three-proof adhesive based on the obtained characteristic curve.

Product dimension drawing

Application Scenarios

PCB coating inspection in electronics manufacturing

Protective film layer quality check in display and optics industries

Metal surface coating analysis in automotive and aerospace sectors

UV coating inspection for 3C products

Spray-paint defect detection in industrial finishing lines

Roll-to-roll coating process monitoring

Plastic and polymer film coating quality control

Frequently Asked Questions

Q1: What types of coating defects can the SC900 detect?

A: The SC900 can detect a wide range of surface defects, including bubbles, pinholes, blisters, foreign particles, streaks, scratches, and thickness variations.

Q2: Can it be integrated into existing production lines?

A: Yes. The SC900 is designed for easy integration with existing coating lines. It supports various industrial communication protocols (e.g., Modbus, TCP/IP, OPC-UA).

Q3: What is the typical inspection speed?

A: Depending on the resolution and coating type, the SC900 can inspect at line speeds of up to 800 mm/s without compromising accuracy.

Q4: Does it support AI-based learning or defect classification?

A: Absolutely. The SC900 system uses deep learning algorithms to identify and classify defects with continuously improving accuracy.

Q5: What maintenance is required?

A: The system requires minimal maintenance. Periodic cleaning of optical components and firmware updates are recommended.